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BOTO-BQS/BQG系列清洗機(jī)中英文對(duì)照產(chǎn)品說明
專利號(hào)：200930044807.5 （BOTO 博太創(chuàng)展專利）
請(qǐng)用戶在操作清洗機(jī)前詳細(xì)閱讀本說明書，按照說明的使用方法操作，
否則可能會(huì)給本清洗機(jī)造成損害或危及您或他人的人身、財(cái)產(chǎn)安全。
本清洗機(jī)需由技術(shù)人員安裝及維護(hù)，用戶切勿自行安裝及維護(hù)或擅拆卸
及改裝清洗機(jī)部件。
敬告用戶 Use Guide
Please read the instructions before using the cleaner, otherwise, may damage
the cleaner and endanger you and other people's life and wealth.
This cleaner should be installed and maintained by technical staff, the user
do not install and maintain or disassembly and changes the cleaner by
yourself. Operates the cleaner according to the use instruction.
一、清洗機(jī)清洗系統(tǒng)結(jié)構(gòu)
Washing system structure of cleaner
二、設(shè)備型號(hào)：BOTO –BQG-812 Equipment Model：BOTO –BQG-812
三、設(shè)備示意圖
Equipment diagram
Stop and emergency stop
四、停止及緊急停止
五、主要特點(diǎn)
main characteristics
六、機(jī)器主要參數(shù)
the main parameters of the machine
Working Principle
七、工作原理
八、結(jié)構(gòu)組成
Consisting structure:
九、操作使用
Operation and use
十、使用前檢查
Check before use
Put the steel net/ circuit board
十一、放置鋼網(wǎng)/電路板
十二、清潔及維護(hù)
Clean and maintain
十三、維護(hù)保養(yǎng)項(xiàng)目
Maintenance item
十四、常見故障排除
Common Failure recovery
十五、主要部件
Main parts
十六、裝箱單
Packing List
十七、維修記錄
Maintain record
一. 清洗機(jī)清洗系統(tǒng)結(jié)構(gòu)
Washing system structure of cleaner
BOTO-BQS/BQG系列清洗機(jī)采用國際高新技術(shù)，采用全氣動(dòng)工作原理，不用電源，采用所有進(jìn)口
氣動(dòng)組件，國際高新技術(shù)支持，工作時(shí)無死點(diǎn)。
全氣動(dòng)自動(dòng)網(wǎng)清洗機(jī)系統(tǒng)采用優(yōu)質(zhì)進(jìn)口氣動(dòng)噴淋泵等組成。氣動(dòng)噴淋泵，是一種新型噴淋機(jī)械，是目前
最新穎的一種泵類。采用壓縮空氣為動(dòng)力源，對(duì)于各種腐蝕性液體，帶顆粒的液體，高粘度、易揮發(fā)、
易燃、劇毒的液體，均能予以抽光吸盡。
噴淋泵根據(jù)不同液體介質(zhì)采用聚四氟乙烯以滿足不同使用者的需要。安置在各種特殊場(chǎng)合，用
來抽送各種常規(guī)泵不能抽吸的介質(zhì)，均取得了滿意的效果。
BOTO-BQS/BQG Series of washing machine is in international high-tech. It uses entire pneumatic working
principle instead of power supply. It consists of all imported pneumatic components with international
high-tech. There is no dead point in operation.
Steel mesh cleaner consists of high-quality imported pneumatic spray pump and so on. Pneumatic
spray pump is a new type of spray machinery and is the most innovative pump. The compressed air
is used as a power source and capable of absorbing all kinds of liquid which is corrosive, particles
containing, of high viscosity, volatile, flammable, poisonous and so on.
Spray pump uses PTFE according to various medium of liquid so as to meet the requirements of
various users. It can be installed in a variety of special occasions to transit the medium which
conventional pump can not absorb. It has obtained a satisfactory effect.
三、設(shè)備示意圖Equipment diagram
概要Overview
本清洗設(shè)備從清洗到干燥過程，利用氣壓全自動(dòng)運(yùn)行的高性能氣動(dòng)型全自動(dòng)清洗設(shè)備，不但能
滿足 METAL MASK的清洗，還能滿足 PCB、絲印網(wǎng)版及各種被清洗物的自動(dòng)清洗，設(shè)備設(shè)計(jì)合理，外觀精美，
完全氣壓控制，安全可靠，符合 VOC和ISO14000的環(huán)保型設(shè)備。
From the whole process of washing to drying, the cleaner uses the automatic pneumatic
washing equipment in high-performance and it runs by air pressure automatically. It can wash
not only METAL MASK but also PCB and all kinds of cleaning materials automatically. The
equipment is capable of rational design and exquisite appearance. It is controlled by air
pressure with safety. It is environmentally friendly equipment which complies with VOC
and ISO14000.
四、停止及緊急停止Stop and emergency stop
◆系統(tǒng)運(yùn)行過程中，按下“停止”按鈕，系統(tǒng)停止運(yùn)行。
◆緊急情況下，按下紅色“緊急停止”按鈕，系統(tǒng)自動(dòng)停止并會(huì)卸壓防止發(fā)生事故。
◆“緊急停止”按鈕按下去后，如要恢復(fù)旋轉(zhuǎn)其即可。
◆In system operation process, press “Stop” button, the system will stop automatically.
◆In emergency case, press red “Emergency stop” button, the system will stop automatically and
decompress to avoid accident.
◆After press “Emergency stop” button, if want to recover, turn it.
五、主要特點(diǎn)main characteristics
1) 完全的氣動(dòng)型設(shè)備,徹底排除了火災(zāi)隱患及電力的消耗。
2) 與現(xiàn)有超聲波方式比,本設(shè)備更具永久性使用的優(yōu)勢(shì)。
3) 一個(gè)按鈕就能全自動(dòng)實(shí)現(xiàn)清洗到干燥全過程。
4) 少量清洗液能滿足清洗工作，內(nèi)置過濾裝置，能 回流重復(fù)使用清洗液，清洗成本最小化。
5) 符合VOC和 ISO 14000。
6) 能清洗PCB及各種尺寸 ( SIZE)的絲印網(wǎng)版以及其它范本(MASK) 。
7）完全封閉的設(shè)計(jì)，減少氣體外泄,徹底改善工作環(huán)境。
1) Complete pneumatic equipment rules out the potential fire danger and electricity consumption.
2) Compared to the existing ultrasound, this equipment has a more prominent advantage of
permanent use.
3) It can automatically finish the whole process from washing to drying by a button.
4) It can do a good job with a small amount of cleaning liquid. It is equipped with filter inside
to reuse cleaning liquid by circumfluence so as to minimize the cleaning costs.
5) Comply with VOC and ISO14000.
6) It can wash PCB and the template(MASK) in different sizes.
7) It is designed to be totally enclosed to reduce gas leakage and improve the working
environment radically.
六、機(jī)器主要參數(shù)the main parameters of the machine
外形尺寸：長1100mmX寬1100mmX高1825mm
供氣：1mpa-8mpa/cm
耗氣量：400-700L/min
清洗時(shí)間：3-5F分鐘
吹干時(shí)間：3-5F分鐘
過濾方式：四重過濾
最大鋼網(wǎng)尺寸：736mmx736mmx40mm(MAX)
洗滌液再生裝置40L/min (自帶)
Overall Dimensions：1100mm(Length)X 1100mm(Width)X1825mm(Height)
Air supply：1mpa-8mpa/cm2
Air Consumption：400-700L/min
Washing time: 3-5 minutes
Dying time: 3-5 minutes
Filtration: quadruple filter
The maximum size of steel mesh：812mmx812mmx40mm(MAX)
The regenerated device of cleaning liquid 40L/min (self provided)
七、工作原理Working Principle
清洗機(jī)采用國際高新技術(shù),采用全氣動(dòng)工作原理,不用電源,采用所有進(jìn)口氣動(dòng)組件,國際高新技術(shù)
支持，工作時(shí)無死點(diǎn)。Cleaner adopts international high tech and entire pneumatic working principle instead of power
supply. It consists of all imported pneumatic components with international high-tech. There is
no dead point in operation.
工作原理圖 Working Principle diagram:
八、結(jié)構(gòu)組成 Consisting structure:
1 設(shè)備外箱體
2 氣動(dòng)控制面板
3 氣動(dòng)控制系統(tǒng)
4 工作清洗腔
5 噴淋泵
6 清洗液貯液槽
1. The outer box of equipment
2. Pneumatic control panel
3. Pneumatic control system
4. Cleaning cavity
5. Spraying pump
6. Storage tank of cleaning liquid
7.1 外觀
外觀精美，操作方便.外殼采用SUS304 T=1.5mm 不銹鋼板制作，由上下兩部分組成，上部為清洗工作
腔及操作面板，下部為儲(chǔ)液箱，氣動(dòng)噴淋泵及過濾系統(tǒng).
7.2噴淋清洗
噴淋清洗槽采用進(jìn)口SUS304不銹鋼鋼板制作，內(nèi)設(shè)兩條旋轉(zhuǎn)噴淋管，高壓清洗液通過噴嘴按一定速度
的旋轉(zhuǎn)方式，噴射在清洗物(METAL MASK,PCB,SQUEEGEE HOLDER)表面，徹底清除表面及死角部分
的異物，為了提高清洗效率，還噴射高壓空氣，吹走未清洗的異物，最后再噴清洗液潤洗的方式。
7.3 儲(chǔ)液箱
儲(chǔ)液箱具有儲(chǔ)藏、過濾、回收之功能。設(shè)有進(jìn)水口、排液口、過濾網(wǎng)框、液位顯示裝置；槽體使用進(jìn)口
SUS304 T=2mm 的不銹鋼板制作。
7.4 噴淋泵
選用英格索蘭“QBY”氣動(dòng)噴淋泵，最大流量133L/min,最大壓力8.0mpa/cm2，為噴淋清洗提供可靠的
保障.
1、壓縮空氣為動(dòng)力。
2、是一種由膜片往復(fù)變形造成容積變化的容積泵，其工作原理近似于柱塞泵，由于噴淋泵工作原理的特點(diǎn)，
噴淋泵具有以下特點(diǎn):
（1）泵不會(huì)過熱：壓縮空氣作動(dòng)力，在排氣時(shí)是一個(gè)膨脹吸熱的過程，氣動(dòng)泵工作時(shí)溫度是降低的，無有
害氣體排出。
（2）不會(huì)產(chǎn)生電火花：氣動(dòng)噴淋泵不用電力作動(dòng)力，接地后又防止了靜電火花。
（3）可以通過含顆粒液體：因?yàn)槿莘e式工作且進(jìn)口為球閥，所以不容易被堵。
（4）對(duì)物料的剪切力極低：工作時(shí)是怎么吸進(jìn)怎么吐出，所以對(duì)物料的攪動(dòng)最小，適用于不穩(wěn)定物質(zhì)的輸送。
（5）流量可調(diào)節(jié)，可以在物料出口處加裝節(jié)流閥來調(diào)節(jié)流量。
（6）具有自吸的功能。
（7）可以空運(yùn)行，而不具有危險(xiǎn)，保證清洗正常工作。
（8）可以潛水工作。
（9）可以輸送的流體極為廣泛，從低粘度的到高粘度的， 從腐蝕性得到粘稠的。
（10）沒有復(fù)雜的控制系統(tǒng)，沒有電纜、保險(xiǎn)絲等。
（11）體積小、重量輕，便于移動(dòng)。
（12）無需潤滑所以維修簡(jiǎn)便，不會(huì)由于滴漏污染工作環(huán)境。
（13）泵始終能保持高效，不會(huì)因?yàn)槟p而降低。
（14）百分之百的能量利用，當(dāng)關(guān)閉出口，泵自動(dòng)停機(jī)，設(shè)備移動(dòng)、磨損、超載、發(fā)熱。
（15）無需動(dòng)密封，維修簡(jiǎn)便避免了泄漏，工作時(shí)無死點(diǎn)，保證清洗正常工作。
7.5 過濾
采用四重過濾。高精密不銹鋼過濾裝置，濾心過濾最小為5微米。清洗液回流后經(jīng)過環(huán)氧樹脂特
殊處理，可循環(huán)重復(fù)利用。成本損耗降到最少.
7.6 氣動(dòng)控制
所有氣動(dòng)組件采用 RS及亞德客 產(chǎn)品，一鍵式操作,設(shè)有 RS氣源指示器及門開啟指示器。
7.1 Appearance
It has a exquisite appearance and can be operated conveniently. Its shell is made from SUS304
T=1.5mm stainless steel plate consisting of upper section and lower section. The cleaning cavity
and operating panel are on the upper section; while the liquid storage tank, pneumatic spray pump
and filter system are on the lower section.
7.2 The washing of spray
The spray cleaning tank is made from imported SUS304 stainless steel plate with two rotating spray
pipes inside. High-pressure cleaning liquid is sprayed on the surface of cleaning material (METAL
MASK,PCB,SQUEEGEE HOLDER) through nozzle at a certain rotating speed. The cleaning liquid
can completely remove the foreign body on the surface or corner. In order to rise cleaning efficiency,
cleaning liquid and high-pressure are sprayed at the same time to remove the foreign bodies. In the
end it sprays cleaning liquid for lubrication.
7.3 Liquid storage tank
Liquid storage tank has the function of storage, filtration and recovery. It is equipped with water inlet,
liquid outlet, and filter net, liquid level device; the tank body is made from imported SUS304 T=2mm
stainless steel plate.
7.4 Spray pump
It uses the Ingersoll-Rand “QBY” pneumatic spray pump. The maximum flow is 133L/min and
maximum pressure is 8.0mpa/cm2, provides the reliable guarantee for washing spray.
1. Compressed air is used as driving force.
2. It is a displacement pump whose volume change is caused by the reciprocating deformation of
diaphragm. Its working principle is similar to piston pump's. Spray pump has following characteristics
according to its working principle:
(1) Pump will not overheat: powered by compressed air, it bulges and absorbs heat in the process
of exhausting. When the pneumatic pump is running, the temperature is lowered and there is no
emission of harmful gas.
(2) It will not product electric spark: pneumatic diaphragm pump is not powered by electricity, it can
prevent from static spark in grounding.
(3) The liquid with particles can be passed by: because it works in the volume and its inlet is ball valve,
it is hard to block.
(4) It has a low shearing force to materials: the absorbing method is the same as discharging, so it
has low stirring to materials. It is applicable for the delivery of unstable substances.
(5) Its flow rate can be adjusted. The throttle valve can be installed at the exit of materials to adjust
flow rate.
(6) It is capable of self absorption.
(7) It can run empty with no danger to ensure the normal work of cleaning.
(8) It can run in the diving operation.
(9) It can deliver a wide range of liquid, from low viscosity to high viscosity, from corrosive to viscous.
(10) It has no complex control systems, cables or fuses.
(11) It has small size and light weight for the convenience of moving.
(12) It is convenient to repair without lubrication. So there is no lubrication leakage to pollute the
working environment.
(13) The pump can always keep high efficiency. The wear will not lower the efficiency.
(14)100% of energy use. When the exit is closed, pump will stop automatically. Equipment movement,
wear, overloading and overheat.
(15) There is no need to move the sealing when repairing, so it can avoid leakage. There is no dead
point in running. It can ensure the normal work of washing.
7.5 Filtration
It uses quadruple filtration. It is equipped with high-tech filter. The minimum filter heart is 5 microns. After
the circumfluence, cleaning liquid will have a special treatment by epoxy resin for the recovery and utility.
It can minimize the consumption cost.
7.6 Pneumatic control
All pneumatic components are made from and . One-touch operation includes
gas indicating lamp and start indicating lamp.
九、操作使用Operation and use
該清洗機(jī)清洗過程全自動(dòng)控制，操作者打開機(jī)器門，將鋼網(wǎng)放置在機(jī)器內(nèi)的工件放置架上，關(guān)
上機(jī)器門，按壓操作面板上的啟動(dòng)按鈕，機(jī)器會(huì)自動(dòng)進(jìn)行高壓噴淋清洗，噴淋清洗完后，會(huì)自動(dòng)進(jìn)
行高壓空氣吹干過程，當(dāng)吹干時(shí)間到達(dá)后，機(jī)器恢復(fù)備用狀態(tài).操作者可打開機(jī)器門取出工件。再進(jìn)
行下次清洗過程。操作簡(jiǎn)易。
The washing process of washing machine is controlled automatically by itself. Operator open
the door of machine, put the steel mesh on the work piece shelf in the machine, close the door,
press the button on the operation panel, then the machine will do the job of spray washing auto
matically in high pressure. After washing, the machine will automatically switch in the process
of high pressure air drying. After reaching the dry time, the machine will restore to the standby
condition. At that time operator can open the door of machine and take out work pieces for the
next washing. The operation is very simple.
十一、放置鋼網(wǎng)/電路板Put the steel net/ circuit board
鋼網(wǎng)/電路板絲印網(wǎng)版不超過32英寸；
◆如果鋼網(wǎng)/網(wǎng)版上有殘留大面積的錫膏/油墨，則需先用小刮刀將錫膏/油墨盡量刮干凈，然后再放入。
◆打開外門內(nèi)門，擰松旋緊螺釘，調(diào)整夾緊塊的高度到恰當(dāng)位置后再擰緊，放入鋼網(wǎng)/電路板/絲印網(wǎng)版
關(guān)上內(nèi)外門。
The size of steel net/ circuit board is not more than 32″
◆If have lots of tin cream remain on steel net, please first clean the tin cream with small scraper, then put.
◆Open the outside and inside door, slacken the tightening screw, adjust the height of clamp block to the relevance
point, and put the steel net/ circuit board Close the inside and outside door
十二、清潔及維護(hù)Clean and maintain
◆ 設(shè)置控制面板上的清洗定時(shí)器時(shí)間為3-5 分鐘。
◆ 設(shè)置風(fēng)干定時(shí)器時(shí)間為3-5分鐘。
◆ 按下“啟動(dòng)”按鈕，系統(tǒng)開始運(yùn)作。
◆ 此時(shí)清洗指示燈亮，完成清洗模式后自動(dòng)轉(zhuǎn)入吹干模式，吹干指示燈亮；系統(tǒng)工作狀態(tài)中，前門
鎖住，不能打開。
◆ 調(diào)節(jié)噴淋泵上的調(diào)節(jié)閥，使溶劑噴射壓力顯示在1bar 左右。（第一次使用）
◆ 設(shè)定時(shí)間到后，系統(tǒng)自動(dòng)停止。
◆ 如鋼網(wǎng)或者絲印網(wǎng)版放置時(shí)間過長，助焊劑和油墨發(fā)揮過強(qiáng)，可適當(dāng)延長清洗時(shí)間。
Cleaning and air drying mode
◆ The setting time on cleaning timer on control panel is 3-5 minutes
◆ The setting time on air drying timer is 3-5 minutes
◆ Press “Start” button, the system starts working
◆ At this time, the cleaning indicator is light, completed the cleaning mode and automatically to the air
drying mode, and the air drying indicator is lighting, and the system is in working, the front door has
been locked, can't open
◆ Adjusts the adjustable valve on spraying pump, the display of jet pressure of solvent is about 1bar.
After the setting time (first time use),
◆ the system will stop automatically.
◆ If the used steel net is placed for a long term, the soft solder is over fly off, the adhesive of tin cream
is too strong, can delay the cleaning time
純清洗模式
◆ 設(shè)置控制面板上的清洗定時(shí)器時(shí)間為3-5分鐘。
◆ 設(shè)置風(fēng)干定時(shí)器時(shí)間為0 分鐘。
◆ 按下“啟動(dòng)”按鈕，系統(tǒng)開始運(yùn)作。
◆ 此時(shí)清洗指示燈亮；系統(tǒng)工作狀態(tài)中，前門鎖住，不能打開。
◆ 設(shè)定時(shí)間到后，系統(tǒng)自動(dòng)停止。
Pure cleaning mode
◆ The setting time on cleaning timer on control panel is 3-5 minutes
◆ The setting time of air drying timer is 0 minutes
◆ Press “Start” button, the system starts working
◆ At this time, the cleaning indicator is light, and the system is in working, the front door has been locked,
can't open
◆ After the setting time, the system stops automatically
純風(fēng)干模式
◆ 設(shè)置控制面板上的清洗定時(shí)器時(shí)間為0 分鐘。
◆ 設(shè)置風(fēng)干定時(shí)器時(shí)間為3-5 分鐘。
◆ 按下“啟動(dòng)”按鈕，系統(tǒng)開始運(yùn)作。
◆ 此時(shí)風(fēng)干指示燈亮；系統(tǒng)工作狀態(tài)中，前門鎖住，不能打開。
◆ 設(shè)定時(shí)間到后，系統(tǒng)自動(dòng)停止。
Pure air drying mode
◆ The setting time on cleaning timer on the control panel is 0 minute
◆ The setting time on air drying timer is 3-5minutes
◆ Press “Start” button, the system starts working
◆ The air dying indicator is light; the system is in working, the front door has been locked, can't open.
◆ After the setting time, the system stops automatically
有關(guān)使用方面的說明
◆清洗機(jī)需要定期清潔，特別是要除去長期使用積聚在儲(chǔ)液槽里面的雜質(zhì)。為不影響清洗效果，
建議每2 個(gè)月完全更換溶劑及清理沉積的雜質(zhì)。
更換方法：
◆將溶劑抽出閥門打開，關(guān)閉溶劑噴射閥門，膠管對(duì)準(zhǔn)廢液回收桶。
◆設(shè)定清洗時(shí)間為5 分鐘，風(fēng)干時(shí)間為0，按“啟動(dòng)”按鈕。抽完后，按“停止”按鈕。
◆清除儲(chǔ)液槽里的雜質(zhì)。
！注意：在排廢液時(shí)，噴射壓力較大，防止廢液濺出，而傷到眼睛。建議使用防護(hù)眼罩。
◆ 更換過濾棉、濾紙、活性炭、還原樹脂
更換方法：見安裝手冊(cè)
◆工作腔清潔保養(yǎng)，取出鋼網(wǎng)架進(jìn)行清潔。清潔清洗腔內(nèi)部。用小刮刀將沉淀的錫膏粉清
除。完成后，重新安裝鋼網(wǎng)架。
更換方法：如下圖
Instruction for relation use
◆The cleaner should be cleaned at fixed period, and specialty removes the long term use tin cream and
accumulated in liquid storage tank. In order to not affect the washing, advice to completely replace the
solvent and clean the settled tin cream every 2 months.
Replacement methods:
◆Open the solvent extract valve, close the jet valve of solvent, the glue tube aim to the waste liquid
recovery barrel
◆The setting clean time is 5 minutes, the air drying time is 0, press “Start” button, after exhausted,
press “Stop” button.
◆Clean the tin cream in liquid storage tank
Note: When discharge the waste liquid, the jet pressure is too higher, for avoid waste liquid hurts the eye,
advice use the protective eye-mask
◆Replace the filter cotton, filter paper, activated carbon and reduction resin
Replacement method: Refers to installation manual
◆Clean and maintain the working space, takes out the steel net and clean. Clean the inside of clean cavity.
Clean the settled tin cream power with small scraper
Replacement method: as following drawing
旋轉(zhuǎn)噴管的清理,先拆下來,用噴氣qiang對(duì)準(zhǔn)噴嘴噴氣，使堵塞的噴嘴暢通。
◆ 拆卸安裝方法：如下圖，
Clean the turning nozzle, first disassembly it, and air blast aim to the nozzle with
air blast gun, the blocked nozzle keeps pass out
◆ The disassembly and mounting methods: as the following drawing
長期不使用清洗機(jī)前，應(yīng)該做好如下措施：
◆ 清洗工作腔。
◆ 處理完儲(chǔ)液槽里的溶劑并清理干凈。
◆ 拿出過濾罐里面的過濾棉，同時(shí)清理干凈。
◆ 關(guān)閉進(jìn)氣源。
If your don't use the cleaner for a long term, please carry out the following measures
◆ Clean working space
◆ Clean after treated the solvent in liquid storage tank
◆ Take out filtering cotton in filter tank and clean
◆ Close the air intake source
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